Senior Process Engineer – Cable Assemblies and Overmolding-Power

·      Define, document, and release cable assembly and overmolding processes during product development, NPI, and line transfer

·      Lead development, optimization, and validation of cable overmolding tooling, processes, and parameters

·      Provide design alternatives and recommendations to Product Development based on molding and overmolding capabilities

·      Support DFM and DFA activities related to cable routing, strain relief, material flow, and encapsulation robustness

·      Provide hands-on technical leadership during line ramp-up and sustaining production for overmolded cable assemblies

·      Troubleshoot overmolding and cable assembly issues such as voids, adhesion, flash, deformation, and dimensional variation

·      Support cycle time optimization, yield improvement, and process capability for molding and overmolding operations

·      Provide technical input and countermeasures to PFMEA and Control Plans related to cable assembly and overmolding

·      Introduce fixtures, jigs, and process improvements to enhance quality, efficiency, and repeatability

·      Participate in sample builds, First Article, and transfer validation activities