Maintenance Excellence Engineer

The Maintenance Excellence Engineer – Automation & Robotics serves as a technical leader responsible for driving the reliability, performance, and continuous improvement of highly automated warehouse systems, including sorters, conveyors, AMR/ACR robotic fleets, and PLC-controlled equipment. This role provides advanced troubleshooting expertise, leads root cause analysis, mentors junior engineers/technicians, and partners with cross-functional teams to ensure maximum system uptime and operational excellence.

echnical Leadership & Advanced Maintenance

• Lead complex troubleshooting, diagnostics, and corrective maintenance on automation systems including conveyors, sorters, ASRS, AMR/ACR robots, and associated control systems.
• Serve as the subject-matter expert for PLC logic, controls architecture, and industrial networks.
• Perform advanced PLC programming, logic modifications, and system optimization to improve throughput, reliability, and system stability.
• Conduct in-depth root cause investigations and develop permanent corrective actions for chronic equipment failures.
• Supporting automation integration and growth of multiple sites in North America.

Continuous Improvement & System Reliability

• Lead reliability improvement initiatives, downtime reduction plans, and predictive maintenance strategies.
• Drive process improvements in coordination with Engineering, Operations, and OEM vendors to enhance equipment performance and operational efficiency.
• Analyse equipment performance data to identify trends, failure patterns, and optimization opportunities.

Safety & Compliance

• Ensure all maintenance work complies with safety regulations, lockout/tagout requirements, and quality standards.
• Lead safety audits, equipment risk assessments, and implementation of protective system improvements (interlocks, sensors, E-stops, etc.).