Sr. Process Quality Engineer

Key Responsibilities:

• Deployment of the Zero-Defect philosophy in the production lines
• Direct the efforts and continuous improvement projects for the KPIs of the Quality department.
• Development and implementation of leading indicators to predict the level of product quality.
• A pro-active and hands-on role promoting the maintenance, development and adherence to quality systems, quality metrics, quality techniques, customer complaints and quality investigations.
• Design and execution of process audits for critical controls such as error-proof devices (Poka Yoke), calibrations, operator certifications, perishable materials, etc. Design and implementation of standard work methodologies in all quality areas under his responsibility.
• Work with your counterpart in Equipment Engineering and Manufacturing in the design of efficient production processes.
• Identification and reduction of waste in operational areas.
• Perform internal company quality audits following the Site schedule. – ISO 9001, UL , IATF 16949 is a plus
• Monitor and improve process quality performance through analysis of KPIs, scrap, rework, and PPM indicators.
• Lead problem-solving activities for process-related quality issues using tools like 8D, 5 Whys, and Ishikawa.
• Ensure that quality requirements are integrated into manufacturing processes from design through production.
• Support process validation, capability studies, and implementation of control plans and PFMEAs.
• Conduct root cause analysis and implement corrective/preventive actions (CAPA) for internal and customer quality concerns.
• Participate in APQP and launch activities for new processes and products.
• Perform audits and process verifications to ensure compliance with IATF 16949, ISO 9001, and customer requirements.
• Provide technical support to production and cross-functional teams to ensure process consistency and effectiveness.
• Collaborate with engineering, maintenance, and production teams to reduce variation and improve product quality.